Case Study: Precision Marking with the CMT Impact Marking System (Model 851)

Client: Industrial Manufacturer – Metal Parts Production
Challenge: Efficient, high-precision marking of metal sheets with minimal downtime
Solution: The CMT Impact Marking System (Model 851)

Background:

In the fast-paced world of metal parts production, precision and speed are critical. A leading industrial manufacturer faced challenges in marking metal sheets with a clear, durable 6-digit code while maintaining consistent production cycles. Standard cylinders were too slow and lacked the durability required for tough industrial environments. They needed a solution that could deliver fast, precise, and reliable markings without compromising on quality.

The Challenge:

The company needed a marking solution that could meet several key criteria:

1. Speed: Markings needed to be made quickly to keep up with production demands.
2. Precision: The markings, which consisted of a 6-digit code (each character 1/8″ in size), had to be extremely clear and consistent.
3. Durability: The marking system had to withstand industrial conditions without fading or wearing off.
4. Minimal Downtime: With high-volume production, any downtime needed to be minimized to avoid costly delays.

The Solution:

After evaluating several marking systems, the manufacturer chose the CMT Impact Marking System Model 851, a proven solution known for its high-speed performance and precision.

• Machine Used: Model 851
• Air Pressure: The system operates at 60 & 80 psi, providing an optimal balance of power and efficiency for consistent, high-quality marks.
• Cycle Time: At just 1 second per marking, the Model 851 can mark the 6-digit code on metal sheets at the speed required for high-volume production.
• Character Size: The system easily handles markings with 1/8″ characters, ensuring that even the smallest characters are crisp and legible.

With its high precision and speed, the Model 851 allowed the manufacturer to produce consistent, durable markings on every metal sheet, keeping up with production demands without any delays. The 6-digit codes were applied quickly, meeting the client’s requirement for clear and readable markings, which were also resistant to wear and tear from industrial handling.

Results:

The implementation of the CMT Impact Marking System (Model 851) led to immediate improvements in the manufacturer’s operations:

• Increased Production Efficiency: The 1-second cycle time per marking resulted in faster throughput, reducing bottlenecks and keeping production lines moving smoothly.
• Improved Quality: The system’s precision ensured that every metal sheet was marked consistently, even with the fine detail of 1/8″ characters, improving the readability of the 6-digit codes.
• Cost Savings: Reduced downtime and faster marking cycles helped the company save on labor and operational costs. The durability of the markings minimized the need for rework and ensured long-lasting traceability on every part.
• Enhanced Customer Satisfaction: With high-quality, reliable markings on every part, the company ensured compliance and improved customer satisfaction through superior traceability.

Why the Model 851?

The CMT Impact Marking System stands out due to its speed, precision, and durability, making it the ideal solution for industries where high-volume, high-quality part marking is essential. By combining fast cycle times, customizable air pressure settings, and the ability to handle fine detail, it provides manufacturers with an efficient way to mark metal parts without compromising on quality.

For more information on how the CMT Impact Marking System Model 851 can help streamline your marking process, visit:
CMT Impact Marking

Client Testimonial:

“The CMT Impact Marking System has revolutionized our production line. Not only do we get precise and durable marks every time, but the speed and reliability of the Model 851 have significantly increased our overall efficiency. We’re now able to keep up with our production schedule and meet customer demands with ease.”